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Direct Square Tube Mill Line video

Direct Square Tube Mill Line

FBF series direct square tube mill line is specialized for producing square pipe and rectangular pipe, adopting direct square forming technology. No need to change rollers when changing specification )
The line applies PLC control and full digital speed control system, fully automatic adjustment without changing roller moulds.

Description

Direct Square Tube Mill Line

 

FBF series direct square tube mill line is specialized for producing square pipe and rectangular pipe, adopting direct square forming technology. No need to change rollers when changing specification )

The line applies PLC control and full digital speed control system, fully automatic adjustment without changing roller moulds.

 

Core features

 

Specifications can be changed without replacing the rollers:

It breaks through the limitation of traditional production lines that require the machine to stop and replace the rollers when changing specifications. By adjusting equipment parameters (such as roller spacing, pressure, etc.), it enables rapid switching of square tubes of different specifications, reducing mechanical adjustment steps.

"Direct Square" forming technology

Directly using square billets or gradually forming the raw materials into square tubes through continuous rolling, the forming path is more direct, avoiding the material loss and precision loss in the circular transition stage of the traditional "round to square" process.

Fully automatic control

The entire process from raw material feeding, forming, welding to fixed-length cutting is fully automated, reducing manual intervention. Precise parameter control is achieved through a numerical control system.

200-shovel head
200-storage table
200-welding

 

Advantages:

 

100% Roller Sharing: One set of rollers for all pipe sizes. Reduce roller cost up to 90%; Reduce the reserve of spare parts for rolls (no need to prepare multiple sets of rolls for different specifications), lower labor costs and equipment maintenance costs.

High product precision: The "square to square" forming path is stable. Combined with automated control, the dimensional accuracy, straightness and other indicators of the pipe are better, reducing subsequent correction processes.

Easy operation: Servo control, fully automatic size changing, change size by one-click; Workers can complete parameter settings and production switches through the control system, reducing the reliance on operational skills.

 

Basic Parameters of the direct square tube mill line

 

Model

Square tube size
(mm)

Rectangular tube size
(mm)

Tube thickness
(mm)

Max speed
(M/min)

FBF110x5

50x50-110x110

50x60-80x140

1.5-5.0

70

FBF150x6

70x70-150x150

60x80-100x200

15-20.0

60

FBF200x8

80x80-200x200

80x100-150x250

2.0~8.0

40

FBF300x12

120x120-300x300

120x140-250x350

5.0-12.0

30

FBF400x16

200x200-400x400

200x250-350x450

6.0-16.0

25

FBF500x20

250x250-500x500

250x300-450x550

8.0-20.0

20

 

Components list:

 

No.

Component name

Qty

Remark

1

Coil skid

2-3 sets

Optional

2

Uncoiler with coil car

1 set

 

3

Butt-welder

1 set

 

4

Horizontal Accumulator

1 set

 

5

Forming, welding and sizing device( Roughly straightening and cooling included)

1 set

 

6

Cutting saw

1 set

 

7

Run out table

1 set

 

8

Solid state high-frequency welder

1 set

 

9

Automatic Electrical Control System

1 set

Servo control

10

Automatic stacking and packing machine

1 set

 

 

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